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Systematic fixed-bed reactor studies were performed under propylene epoxidation conditions with O2 (1 atm, 250 °C) to examine the impact of potassium and oxidative/reductive pretreatments on Cu/SiO2 catalysts. At similar propylene conversion and copper particle sizes (2–3 nm), hydrogen pretreatment of K-promoted Cu/SiO2 significantly increased propylene oxide (PO) selectivity, making it the primary product (∼40 %). Characterization of the spent catalysts using XPS and H2-TPR revealed a unique Cu-K interaction following H2 pretreatment and suggested a potential role for subsurface oxygen in the reaction. Activity tests with CuO and Cu2O, both with and without K, showed that K deactivates CuO while enhancing PO/acrolein ratio for Cu2O. Operando Modulation Excitation-Phase Sensitive Detection- Diffuse Reflectance Visible-Near Infrared Spectroscopy (ME-PSD-DRVis-NIR) revealed charge transfer correlations. These correlations suggested that the combined K and H2 increases the population of mixed-valent Cum+ (1 < m < 2) (Cu1+ and Cu2+ ensemble) sites and modulates the strength of oxygen adsorption and activation at these sites, thereby improving PO selectivity and formation rate. These results demonstrate that controlling the copper oxidation state through promoters and pretreatments enhances PO selectivity in direct propylene epoxidation with O2, providing valuable insights for improving catalytic activity and identifying crucial oxygen species.more » « lessFree, publicly-accessible full text available May 1, 2026
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Tungsten based catalysts supported on silica (zWOX/SiO2) and silica promoted by titania (zWOX/yTiOX/SiO2) were studied for their catalytic activity towards propylene metathesis. The catalysts were prepared by a simple incipient wetness impregnation method using a large pore SiO2 of intermediate surface area (∼50 m2/g). Catalytic activity studies carried out in a fixed-bed reactor (723 K, 101 kPa propylene) indicated that propylene conversion increased with increasing W loading in zWOx/SiO2 catalysts (z = 0.5−6 W/nm2). It was shown that the catalytic activity of a poorly WOX dispersed 6WOX/SiO2 catalyst could be enhanced and maximized by an optimum titania promotion of 2 wt% TiO2 (∼3 Ti/nm2). In situ differential diffuse reflectance (DDR) UV-Vis spectroscopy at reaction conditions showed that TiOX domain size increased with increases in titania loading from isolated TiOX to TiOX clusters to TiO2 nanocrystals. The UV-Vis results also evidenced the existence of highly dispersed isolated WOX species, WOX clusters, and WO3 nanoparticles in the 6WOX/yTiOX/SiO2 (y = 0.5−6 wt% TiO2 or ∼0.7–9 Ti/nm2) catalysts. In situ DDR-UV-Vis, Raman, and mass spectrometry during propylene metathesis, and catalyst oxidation and reduction revealed the reasons for an optimum amount of titania promoter in 6WOX/2TiOX/SiO2. They were the result of a balanced interplay between two factors: (1) enhanced WOx species dispersion due to the presence of a trimeric TiOX cluster and (2) absence of catalyst deactivation (present at high TiO2 loadings) due to the trimeric TiOX cluster poor reactivity towards coke formation.more » « lessFree, publicly-accessible full text available March 1, 2026
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